01
PLC & motion control
IEC 61131-3 programs — ladder, structured text, function block — for machine control, multi-axis motion, and safety interlocks. Written to be read, not just to run.
CAP.01 / CONTROL
Control systems & automation
Control is the layer where a facility either behaves or misbehaves. We design and program the deterministic core of your operation — PLCs, motion, safety, and the SCADA layer above them — so behavior is a specification, not a habit.
Every program ships with the documentation and test harness that proves it: structured source, tag dictionaries, FAT scripts, and a commissioning record you can hand to your next engineer.
SCOPE
What we build
02
SCADA & HMI
Plant-wide SCADA architectures and operator interfaces designed for shift-long use, with alarm rationalization so the operator sees one truth, not three.
03
Safety systems
SIL-rated safety functions, validated interlocks, and emergency-stop architecture engineered to ISO 13849 and IEC 61511 — with the proof to show for it.
04
Retrofit & migration
Obsolete platforms — S5, PLC-5, Modicon — migrated to current hardware with a zero-notice cutover plan and a tested rollback path.
SPEC SHEET
Technical envelope
- Programming
- IEC 61131-3 · structured text, ladder, FBD
- Motion & fieldbus
- EtherCAT · PROFINET · EtherNet/IP
- Safety
- ISO 13849 PLd · IEC 61511 SIL 2
- SCADA
- Ignition · AVEVA · WinCC
- Data layer
- OPC UA · MQTT · SQL historians
- Determinism
- Sub-10 ms control loop, jitter-verified
METHOD
Delivery process
01
Measure the baseline
We instrument the existing line before we touch it — cycle times, fault rates, bottlenecks measured, not estimated.
02
Design to spec
Control philosophy, I/O schedule, and safety architecture documented and signed before a line of code is written.
03
Prove it on the floor
Full FAT on a test harness, then witnessed site acceptance. Nothing ships on a demo mode.
04
Stay until it holds
We stay through ramp-up, tune against real production, and hand over a system that holds without us.
Control systems & automation, to spec.
Tell us the constraints. We come back with a plan, a schedule, and a fixed scope.
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