CAP.03 / FACILITY

Facility integration

Most facilities do not have one system — they have nine, and none of them agree. Our integration practice makes machines, MES, networks, and data infrastructure behave as one system with one version of the truth.

Integration is where projects go to die quietly. We run it as an engineering discipline: interface specifications signed before build, compatibility proven in FAT, and a commissioning sequence that never trades the weekend shift for the schedule.

Modern industrial facility production floor with integrated automation systems

SCOPE

What we build

01

MES & ERP connectivity

Order data down to the machine, production data back up — SAP, Epicor, or custom MES, connected with transactions that reconcile.

02

Line integration

Conveyance, robotics, vision, and print-and-apply integrated into one coordinated line control with a single sequence of record.

03

Facility networks

Industrial network architecture: segmentation, redundancy, and remote access designed to IEC 62443 zones and conduits.

04

Data infrastructure

Historians, edge storage, and reporting pipelines that keep running — and keep answering — when someone asks for last quarter's data.

SPEC SHEET

Technical envelope

Protocols
OPC UA · MQTT Sparkplug B · SQL · REST
Networks
Managed switching · ring redundancy (MRP)
MES
SAP PCo · Epicor · custom middleware
Vision
Cognex · Keyence integration
Environment
IP65+ panels · washdown-rated builds
Security
IEC 62443 zones & conduits

METHOD

Delivery process

01

Map the interfaces

Every interface between systems is specified and signed — data ownership, direction, and failure behavior — before build begins.

02

Design for containment

Network segmentation, zones, and redundancy designed so one failure stays one failure.

03

Prove the whole chain

Every interface exercised in FAT with live data volumes, not happy-path demos.

04

Cut over cleanly

Cutover by sequence, rollback rehearsed, and a documentation set that matches what is actually installed.

Facility integration, to spec.

Tell us the constraints. We come back with a plan, a schedule, and a fixed scope.

Start a project
Falkor Industry

Systems engineering and integration for enterprise and industrial operations. Designed, built, and proven.

Headquarters

Single-site engineering HQ serving a regional client base.

Mon–Fri · 08:00–18:00

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